EB5AGV's Workbench: Kenwood TS-850S repair

Here you have some pictures and comments of several repairs done to different TS-850S. As it is a rig I repair frequently, I will add more information as soon as I work on them.


Problem#1: UNWORKING DISPLAY

One of the failures I have found in several units is a faulty display. It can be intermittent or permanent and cause could be the same: there is a capacitor which leaks and destroys a circuit trace and/or vias.

Repair done at the other PCB side to replace damaged trace


Problem#2: UNWORKING AUDIO

This could be due to a leaking capacitor in the audio power amplifier zone (bottom side of the rig)

What is below the cap...


Problem#3: PLL UNLOCK / FREQUENCY JUMPS

This is another case of bad SMD capacitors, in this case in the CAR UNIT.

This problem manifests itself as complete PLL unlock or sometimes just as some instability. To find out tune a CW carrier and check if it is crystal clear... if not, you can have this problem developing. Anyway, even if you don't find anything wrong, I would check caps, as ALL the units I have checked had this problem.

You can see how bad it could be in the following pictures. Original caps are rated 16V. I replace them by 35V units.

Cleaned board

Fixed board!

Already back on its place


More to come soon... keep tuned!
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